Control Valve Calibration
Get Perfect Control from your Control Valves
Control Valves rank 3rd after Pumps and Compressors in terms of Maintenance
Are you losing value in terms of productivity and quality production because your control valves are not working as per requirements? It is not uncommon for the plant control valves to be frequently calibrated to respond to plant and production changes. Our sophisticated algorithms help you detect control valves that need attention and help you fix it through integrated algorithms.
CONTROL VALVE CALIBRATION
Control valves frequently need calibration. Many times, in spite of automation, control valve stem position is not transmitted back to the DCS or other control systems. This causes delays in detection of valve problems like striction resulting in loss of process control objectives.
01
PROBLEM
Your operator needs to be in the field and manually correspond with the control room to check if control valve opening is correct. This is an iterative process that takes unproductive time away from your operators and control room engineers.
02
SOLUTION
We bring you the first in class automated conversion of valve stem position to digital readings that get populated automatically to your DCS or historians or laptops directly. The operator can quickly check for problems and report to the vendor.
03
BENEFIT
You can achieve control objectives quicker and there is very less downtime in terms of control valve problem detection to solution. Typically, this can result in up to 2% additional production and up to 5% reduced energy consumption in your plant.
04
USE CASE
A plant with about 200 control valves can use 5 devices from iSPARK and complete routine as well as emergency valve calibration. This can have an instant value with ROI within as less as 3 weeks.