Integrate process data and industrial imaging with real-time control analytics to increase plant productivity.
Unify Data. Interpret. Act.
Improve Plant Performance in real-time with Field-Tested & Proven Technology to lower energy costs, improve product quality and process control while supporting safer, more sustainable plant operations.
Remove Data Silos and Accelerate Decision-making
Unify automation system data and sensors with real-time plant images using our industrial cameras and HAZLOC approved handhelds
Capture plant data seamlessly with our OPC connectors and advanced integration tools.
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Use our integrated vision kits comprised of Computer Vision Algorithms, Calibration workflow management, Fiducial Markers and Training documentation.
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Use our industrially certified cameras or integrate with industrial tablets to get ready-to-use outputs
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Extract and stream Batch and Time series data from automation systems in real-time using iSPARK's traditional DCS/PLC extractors.
Interpret Data with Models Built for Your Plant
Use our powerful pretrained models to interpret plant data, causal relationships, images or plug into your existing MPC (model predictive control) and optimization models seamlessly
Our real-time analytics identifies causal relationships from complex automation and vision data , uncovers changes and performance loss in controllers and enables teams to detect predictive behaviours, trends and limit approach.
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Our pre-tested and industrially validated models are designed for control environments, delivering dependable, explainable insights from day one—reducing false alarms, accelerating root cause analysis, and shortening time to value without interfering with the plant control systems.
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We provide real-time integration with multiple industrial APC/MPC and engineering platforms, enabling you to leverage your existing models. Our team also offers expertise in tuning plant control and optimization models in real time.
Operational Insights To Action
Use our configurable dashboards for production, control, quality and other real-time operator insights or executive visibility on a secure platform
Empower your team with Real-time, guided insights while giving executives visibility— all on our secure, EU-hosted cloud or on-prem industrial analytics platform that integrates seamlessly with your existing IT and OT systems.
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See real impact in yields, energy, emissions, quality and process control.
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Key Features:​​​
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Real-time control/quality deviations and predictions
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Create actionable capabilities for your plant teams, not more reports and dashboards.
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Multiple out of box templates ready for deployment
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​Use our preconfigured templates like Production Report, Quality Manager, Batch Comparison, Reactor Analytics, MPC Analysis, PID/Valve Analysis, Plant Operator Logbook and many more. Or make your own in hours not days or weeks.
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Consistent response to deviations
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Faster, standardized handling of issues across shifts and sites
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Training and Support
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​​Expert guidance and ongoing support -so your teams succeed from day one​​​​​​​​​
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Your Engineer's time is scarce. Plant data is endless.
See how iSPARK solutions benefit every role in your organisation
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Automated collection of analog readings, visual inspections, batch, and time-series data.
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Real-time interpretation and contextualisation of collected data.
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Minimize operator exposure to hot, wet, or hazardous zones.
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Consistent, guided actions based on alerts and recommended actions.
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Compliance-ready workflow built into every shift.
Increase Production, Quality and Control while enhancing Safety of your Plant
We are helping Continuous Chemicals, Batch Specialty Plants, Pharma Companies, Building Material Manufacturers and Commodity manufacturer realize upto 3% additional ROCE without any capital expenditure.
Chemicals
iSPARK’s Industrial Production Analytics enables Digital transformation in a Chemicals Manufacturing Plant
Challenge
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Legacy systems and siloed process data limits real-time insights.
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Operators and engineers rely on weekly reports and manual analysis, leading to delays, errors and missed insight.
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Different plant teams relied on different data points and reports, causing inconsistent decisions.
iSPARK Solution
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Unify time and batch series data into a single unified view from plant managers to executives.
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Continuous correlation of process parameters with control limits for real –time insights.
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Seamless IT/OT integration ensures analytics could be deployed without disrupting existing systems.
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​Operators and Engineers receive real -time, guided insights helping them make confident, informed decisions daily.
Benefits
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Unified data visibility and improved data accuracy and standardization.
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Reduced manual interventions and analysis helps teams to focus on core performance and yield metrics.
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Provides predictive visibility into expected future quality for faster operational decisions.
Renewables
iSPARK’s Vision Solution enables Safer operations in a Renewable Facility
Challenge
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Manual inspection of valves is slow, error-prone, and often unsafe
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Undetected leaks, misalignment, or abnormal operation can cause production loss, quality deviations, or safety hazards.
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Lack of continuous visibility prevents proactive maintenance.
iSPARK Solution
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Deploy iSPARK’s vision solutions to continuously monitor valve status and behavior.
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Continuous detection of anomalies such as leaks, improper positioning, corrosion, or mechanical wear in real time.
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Integrate vision data with process control systems for automated alerts and predictive maintenance.
Benefits
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Unified data visibility and improved data accuracy and standardization.
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Reduced manual interventions and analysis helps teams to focus on core performance and yield metrics.
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Provides predictive visibility into expected future quality for faster operational decisions.
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Proactive decision-making even as workforce demographics change.
Commodity
iSPARK’s Industrial Controller Analytics Reduces Production Loss in Commodity Manufacturing
Challenge
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Significant production loss due to frequent switching off in the APC software.
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No real-time operational inputs on corrective action .
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High reliance on manual interventions and delayed decision-making
iSPARK Solution
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IoT extractors enable continuous data extraction from control systems.
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Data models automatically correlate parameters with quality in Real-time.
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Continuously infer quality between lab tests & detect deviation.
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Automated alerts for deviations, enable proactive action by operators & engineers
Benefits
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Protect production value by preventing quality loss give-away.
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Minimize off-spec production through early deviation detection.
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Reduce manual interventions and operational firefighting.
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Accelerate decision-making with forward-looking quality predictions
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Free up engineering teams to focus on continuous process optimization.
Food & Beverages
iSPARK’s Vision Solutions Improves Product Quality at a Food Additives Company
Challenge
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The plant operated with partially automated data pipelines.
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Operators read critical readings from analog devices once per shift.
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Low data integrity resulted in inconsistent quality predictions.
iSPARK Solution
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Automated capture & process of analog readings & images at source in Real-time.
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Industry-certified vision system integrates seamlessly into existing infrastructure.
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Continuous time stamped real-time data feed to plant control systems
Benefits
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Accurate, trusted, real-time data for analytics and quality control.
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Continuous feedback loops and faster decision making.
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Improved compliance from time stamped and audit-ready digital logs.
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Increase in ROI from legacy instruments and safer operations.
Why iSPARK
Innovative Solutions
At iSPARK, we enable industrial enterprises unlock trusted, real-time insights from automation data, manual entries, logbooks and vision/image data- without disrupting operations.
Our patent-pending technology uses math algorithms, cutting edge devices and fiducial markers to create the most accurate and realtime information for operator empowerment. While doing so, we also remove the drudgery of traditional data gathering activities of plant personnel and make their work enriching and valuable for plant operational benefit.
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Safe and Scalable
iSPARK's cloud-based and on-prem industrial analytics platform is designed to scale across multiple sites and operations while ensuring data security, operational safety, and compliance with EU regulations and industry standards. All our devices are industrially CE certified, with some HAZLOC certification also available for use in Hazardous environments. We provide a trusted, reliable platform for manufacturers to optimize operations and make smarter, data-driven decisions on a daily basis, while ensuring compliance and sustainability.
Deep Industry Experience
At iSPARK, we specialize in delivering cutting-edge solutions for the manufacturing industry. Our team possesses deep expertise in DCS-PLC-based supervisory control, advanced process control (APC), manufacturing execution systems (MES) and numerous other plant management systems. With experience in plant production technology, we leverage the our patent-pending AI and machine learning technologies to provide solutions that optimize operations and improve sustainability.
Training and Support
We understand that digital transformation can be challenging and require constant access to technical and domain experts. That's why iSPARK provides comprehensive training and support at every stage, ensuring your team can confidently leverage our solutions. From onboarding to advanced workshops and training, iSPARK's experts guide your team through every step, helping you interpret data, implement insights, and optimize operations. With upto 24*7 support, we make sure that we are trusted partner in your digital transformation journey.
