Manual Data Entry and Visual Inspection are the primary reason for Failed Digitalization and Industry 4.0 projects!
Production facilities like plants, factories, pipelines and warehouses have many legacy instruments and equipments. These instruments serve their purpose exceptionally well but are not Digital-ready. Digitalization of these equipment and instruments can take money and resources as well as time and production shutdown. Are you waiting for large budgets or long turnarounds to Digitalize your plants? Will you not like to take advantage of modern Digital technology without disrupting your existing equipment and instrumentation? Below we list only a handful of examples of such instruments and equipment data that are getting left out of the Digital journey.
Analog Gauges
Production facilities have many gauges that can be used in Digital Twins. These gauges do not require expensive replacement programs except the requirement of Digitalization.
Control Valves
There are many Control valves that do not provide any feedback to DCS or PLC automation system about valve position and yet are critical for valve calibration and correction.
Visual Inspection
There are many data points that are not collected other than manual operator notings. These include but are not limited to levels, heights, leaks, color, vibration, placement and similar.
LED Display
Local LED display in facilities are one of the most common ways to capture data from equipments and instruments. Such displays are an island with no easy way to access the data centrally.
Data Loggers
Local electronic capture of critical data is prevalent in plants that have attempted to historize local data in loggers around specific high value equipments with no centralized access.
Equipment Displays
Many vendor’s equipments have custom displays & gauges with key data for Predictive modeling that are not digitally accessible or allow only proprietary vendor access.
iSPARK's Flagship solution UniFieD solves this problem of Disconnected data and Visual Inspection
In this short video, hear Ruben Gil, our Chief Commercial Officer and our Digital Evangelist, on how companies are unable to implement critical Digital and Industry 4.0 initiatives because they cannot connect large sections of the plant data and how UniFieD can help the business.
Why is iSPARK a revolution for Plant Data?
We bring you a non-invasive technology that can be deployed in 1 day in your production facility to Digitalize your disconnected and Unmeasured data!
With our flagship product UniFieD, you can read any data in the facility within a few hours. You can then stream this data directly to any plant historian or operator tablet or DCS/PLC/Automation systems. You can get an ROI as less as 4 weeks, depending on use and business case. In 6 months you could be implementing a full paperless and remote plant operations, without investing millions on automation systems and Pseudo-Digital projects. You can apply our technology to the oldest of your plants - no problem.
Hardware
We have designed and created custom electronics and casings that is optimized specifically for Industrial production facilities.
Flexible Pricing
We offer both upfront and subscription buying models to cater to OPEX and CAPEX.
Software
Our devices are packed with multiple patent-pending technology of AI applications delivered with 100% security.
Deployment
Get value from day one, not one day. Deployment is easy and takes 1 day.
Connectivity
We support multiple connectivity platforms like Wifi, LoRaWAN, WirelessHART among others
Visualization
We provide standard API to connect SCADA/DCS, Plant Historian and other platforms free of charge.
Business Case for connecting Disconnected data- paybacks can be multiple times
Increase
Efficiency
Reduce
Downtime
Reduce
Energy
Consistent
Quality
Better
Control
Correlate
Easily
15%
30%
25%
5%
Increase
in facility utilization
 Better environmental compliance
Consistent quality production
Reduced energy consumption
Implement Industry 4.0 and Enable Industry 5.0 with our Devices
Life sciences
Integrate your plant data loggers to your PLCs and central data storage within one day and start getting value instantly from our data analytics.
Building Material
Monitor Parameters that are not captured in your automation system and leverage them to track quality linked production metrics.
Chemicals
Eliminate your operator rounds by integrating manual data into your automation systems including DCS and PLCs,bringing control.
Refining/PetChem/Offshore
Avoid trips to hazardous areas and use our ready to deploy devices to read and record data critical for logging, analysis, and troubleshooting.
Food and beverages
Find your most critical quality parameters with ease, available online and real-time through centralized eqipment and plant data.
Mining & Minerals
Manage fleet of machines in the mines/plants through tracking of fuel consumption and benchmark against the best operating sites.